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The ASE series compacting and pelletizing system combines the functions of plasticization and pelletizing into one step, making it ideal for plastics recycling and pelletizing processes. This system is a reliable and efficient solution for re-pelletizing materials such as plastics films, raffias, filaments, bags, woven bags, and foaming materials.
The final products from the ASE system are in the form of pellets or granules, which can be directly used in the production lines for film blowing, pipe extrusion, and plastic injection, among other applications.
Specifications:
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Model Name
ASE Series
Recycling Material
Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape
Pellets/ Granules
System Composition
Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
120kg/h-1000kg/h
Feeding Device
Screw loader (standard)
Screw Diameter
80mm-200mm (standard)
Screw material
38CrMoAlA nitride steel (SACM-645), bimetallic (Optional)
Screw L/D
32/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ASE compacting and pelletizing system
1. Feeding: As standard design, lumps or thick flakes after crushed are conveyed into the extruder through a screw loader. Motor drives of loading and hauling devices cooperate with ABB inverters. The feeding speed of the screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder is used to gently melt the material. The plastic scraps will be well melted and plasticized in a 32D processing section. With a double-zone vacuum degassing system, volatiles like low molecular compounds and moisture are efficiently removed, especially suitable for heavy printed films and materials with some moisture content.
3. Melt filtration: A regular single-plate/piston double-station screen changer or non-stop double-plate/piston four-station can be installed on the head of the extruder to provide significant filtration performance. The filter technology requirements depend heavily on the quality of the input material and the planned use of the granules.
4. Pelletizing: The die-face water ring pelletizing system is set as the standard granulating method in the ASE system. The self-adjusting pelletizing head ensures the best granulate quality and long uptime due to consistent blade pressure. RPM of the rotating blades is automatically adjusted based on the melt extruding pressure. Advanced dewatering vibration sieve combined with horizontal-type centrifugal dewatering provides high-performance dried pellets.
Main technical parameter:
Machinery Size
Data of single screw extruder
Throughout rate(Kg/hr)
Diameter of screw(mm)
L/D
Motor power (Kw)
ASE80
80
32
55
120-160
ASE100
100
32
110
260-350
ASE120
120
32
132
330-420
ASE150
150
32
185
450-560
ASE180
180
32
250
650-800
ASE200
200
32
315
800-1000
Advantages of ASE plasticizing and pelletizing system
Plasticizing and pelletizing steps in one system, reducing labor costs;
Higher efficiency feeding, suitable for film, filament, raffia, and foaming materials;
Higher output and lower energy consumption.
Why choose us
Lower investment cost for a high-quality and durable machine;
Low energy consumption with high production output;
Overseas installation and training available;
Machine warranty with spare parts in stock and timely delivery;
Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver machines faster than most manufacturers. The regular delivery time for AceRetech recycling machines is 60 days.
Model NO.: ASE series
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, Ls, Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 120-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
High Capacity Plastic Extrusion Machine for PP/PE/ABS/PS/HIPS/PC Flakes Recycling
Pictures of the production lineAugust 19, 2025